How do you keep track of stock levels?

Knowing exactly what you have on the shelf – and what you don’t – is the key difference between smooth fulfilment and costly chaos. But how do you achieve it?
August 1, 2025
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5-min
worker stood in warehouse looking at stock

As a wholesaler, accurate stock visibility underpins every part of your business. If figures are off by even a small margin, you risk overselling popular items, tying up cash in dead inventory or scrambling to cover shortfalls at premium prices.  

Yet many companies still rely on antiquated tally sheets or disjointed spreadsheets, hoping that manual checks will catch discrepancies before they snowball into customer complaints.  

But keeping track of inventory doesn’t need to be a headache. Modern systems make real-time accuracy achievable, even if you’re juggling thousands of SKUs across multiple warehouses and sales channels. By understanding the fundamentals of stock tracking and adopting a blend of technology, process and accountability, wholesalers can move from reactive firefighting to proactive control.

In this article, we’ll examine why stock accuracy matters, where traditional methods fall short and how integrated tools – like Profit4 – lay the groundwork for reliable, scalable inventory management.  

Why stock accuracy is business-critical

Every customer order starts and ends with stock availability. If the system says an item is in the bin but the picker finds it empty, the delay ripples through dispatch, customer service and finance. Consistent stock inaccuracies lead to:

  • Missed delivery promises and damaged reputation
  • Emergency purchasing at higher costs
  • Overstock in slow-moving lines, tying up warehouse space and working capital
  • Ineffective picking routes and wasted labour

In short, poor visibility eats into margins and constrains growth. Conversely, accurate figures enable just-in-time replenishment, better cash flow and customer trust.

Manual tracking: why it struggles at scale

Small operations often start with paper logs or simple spreadsheets for counting goods in, goods out and periodic adjustments. While manageable at low volumes, manual systems rely heavily on staff diligence. Common pain points include:

  • Duplicate data entry across purchase orders, sales orders and stock counts
  • Human error during counting or transposing figures
  • Slow update cycles, leaving decision-makers with yesterday’s numbers
  • No single source of truth across departments, leading to conflicting records

As order volumes climb and product ranges expand, the cracks widen. Teams spend more time reconciling figures than serving customers or negotiating supplier terms.  

Laying the foundation: core principles for reliable tracking

Before diving into advanced software, wholesalers should reinforce three essentials:

  1. Unique product identifiers – Every SKU must have an unambiguous code that follows it from purchase to sale.  
  1. Standardised procedures – Goods-in, stock movements and returns should follow clear steps so data enters the system the same way every time.
  1. Regular cycle counting – Instead of annual stocktakes that halt operations, staggered daily or weekly counts catch errors early and spread the workload.  

These basics minimise discrepancies and create the consistency that automation depends on.  

The role of ERP in real-time visibility

An Enterprise Resource Planning platform pulls purchasing, warehouse activity, sales channels and finance into a single database.  

When stock arrives and is scanned into a bin location, the change is reflected instantly in sales availability. If a web order reduces quantity, purchasing thresholds adjust accordingly. This live feedback loop is impossible with separate spreadsheets.

Profit4, for example, links barcode scanning, warehouse optimisation tools and automated replenishment so every movement – from pallet receipt to order diespatch – is captured without extra keystrokes.  

Managers view true stock positions live stock levels at a glance, plan purchasing with confidence and eliminate the guesswork that fuels over-ordering.  

Smarter forecasting through data insights

Once you’ve established accurate, real-time stock tracking, you can move beyond reactive management and begin to forecast with confidence. Smart forecasting enables you to predict demand based on real sales trends, allowing you to plan ahead rather than constantly playing catch-up.  

With the right ERP system, forecasting is no longer a manual exercise riddled with guesswork. Instead, you can use historical sales data, seasonal trends and supplier lead times to anticipate future needs with far greater accuracy.  

That means being able to reduce overstock, avoid stockouts and streamline your ordering cycles. It also helps identify which products are underperforming so you can make more strategic decisions about promotions or discontinuation.  

Multi-location stock tracking

For wholesalers operating across more than one warehouse – or those managing satellite stock in vans, showrooms or offsite locations – visibility becomes more complex. Without a joined-up system, it’s easy to lose track of where items are or how much is truly available.

ERP software resolves this by centralising your inventory data, giving you a single view of stock across every location. Whether you need to transfer stock between warehouses, fulfil an order from the most appropriate site or allocate inventory based on proximity or availability, the software guarantees your team always knows what’s where.  

This level of visibility not only improves fulfilment speed but also helps balance stock levels across the business, reducing waste and optimising space.  

Managing backorders and allocations

Even with strong forecasting in place, occasional shortfalls are inevitable. When they do occur, how you handle backorders can have a major impact on customer satisfaction.

An integrated ERP system supports effective backorder management by flagging low stock the moment an order is placed and automatically generating supplier purchase orders when stock thresholds are breached. Incoming inventory can be tracked and allocated to existing customer orders, ensuring fair and transparent distribution.

With Profit4, for example, customer service teams can quickly access expected delivery dates and provide accurate updates, building trust and avoiding frustration.

Reducing human errors with automation

Manual stock management is one of the biggest culprits when it comes to inventory errors. From miscounted goods to incorrect data entry, even small mistakes can snowball into major operational disruptions.

Automation helps eliminate these issues by taking repetitive, error-prone tasks out of human hands. Barcode scanning improves accuracy when receiving and picking stock, while system integrations mean that inventory levels are updated in real-time whenever a sale is made or a delivery is received. Every moment is logged, creating a clear audit trail for traceability and compliance.

Not only does this reduce mistakes, it also saves your team significant time, which can be redirected towards value-adding activities.

Reporting and analytics for better decisions

Having accurate stock data is just the start. To make the most of it, you need to be able to interpret that information in a meaningful way.  

ERP software allows you to analyse key performance metrics such as turnover rates, shrinkage, stock ageing and forecast accuracy. Instead of reacting to problems once they arise, you can proactively identify risks, like overstocked lines that are tying up capital or frequent shortfalls that are damaging customer relationships.

In Profit4, you can build custom dashboards and reports that surface the most relevant information for each team, from warehouse managers to finance directors. This level of insight not only improves day-to-day decision-making but also informs long-term strategy.  

Why accurate stock tracking is worth the investment

For wholesale businesses, poor stock control can be a silent killer. It leads to missed sales, increased costs, frustrated customers and wasted resources. On the flip side, accurate, real-time stock tracking improves almost every area of your business.

You’ll spend less time fixing errors, reduce unnecessary purchases and be able to deliver a smoother, faster service. Your warehouse teams will work more efficiently, your finance team will gain clearer visibility and your leadership team will have the data they need to plan with confidence.

Most importantly, you’ll be able to scale with control. As your product lines, order volumes or warehouse locations grow, an ERP system like Profit4 gives you the tools to handle that complexity without losing grip on your inventory.

Visibility powers growth

Stock tracking isn’t just about knowing what’s on the shelves – it’s about building a foundation for smarter business. Without reliable data, you can’t forecast accurately, fulfil orders sufficiently or plan for growth with any degree of confidence.  

If your current processes are manual, disjointed or dependent on spreadsheets, it’s time to upgrade. An ERP platform like Profit4 helps you automate the heavy lifting, gain real-time visibility and make stock work harder for your business.

Want to see how it works? Watch our 3-minute Profit4 demo to discover how better stock control can unlock bigger opportunities.  

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